From our group
Cave Mekar Group Discuss your needs
A recycling plant yard with piles of used plastic under a cloudy sky
CAVE MEKAR GROUPCIRCULARITY · SINCE 2003

Circularity

Plastic comes back.
Our roofs go to work.

Since 2003 we have turned used plastic into pellets and new products. Today our factory roofs also generate the electricity we produce with.

Follow the material
250 KT+plastic recycled
4.5 GWh+solar power used on site

In numbers

What we already
have running.

Figures from PT. Cave Sumber Berkat’s recycling operation and the rooftop solar at CSB and Mekar Plastik.

250KT+

plastic recycled

PT. Cave Sumber Berkat, since 2003
4.5GWh+

solar power generated and used on site

Rooftop solar at CSB and Mekar Plastik
1,946.47kWp

combined rooftop solar capacity

CSB 1,350.18 kWp · Mekar Plastik 596.29 kWp
RCS

Recycled Claim Standard certification

CSB 1 & CSB 3, 2023

From linear to circular

Not the end.
The next beginning.

In a linear flow, plastic is taken, used and thrown away. We run a loop instead: collected material is sorted, washed and melted, then returns as raw material.

Our recycling handles our own production scrap and material from outside sources. Virgin or recycled material is still chosen to suit each product’s application.

  • PP
  • PE
  • HDPE
  • GPPS
A linear flow ends as waste; a circular flow returns material to production. LINEAR TakeUseDiscard CIRCULAR 250 KT+ RECYCLED SINCE 2003 CollectProcessUse again

The material’s journey

Seven steps.
One loop.

From bales of plastic in the yard to products shipped back out to customers.

  1. 01 / 07

    Collect

    Material arrives in bales and containers: production scrap from within the group and plastic from outside suppliers.

    Bales · containers
  2. 02 / 07

    Sort

    Material is sorted by type and colour, such as PP, PE, HDPE and GPPS, before it enters a process line.

    Type · colour
  3. 03 / 07

    Wash & shred

    Dirt and labels are washed off, then the plastic is shredded into flakes ready for melting.

    Clean · consistent
  4. 04 / 07

    Melt & filter

    Extrusion lines, including EREMA, melt and filter the material into a consistent melt.

    Extrusion · filtration
  5. 05 / 07

    Pellets

    The melt is cut into recycled pellets: raw material ready to be used again.

    Raw material
  6. 06 / 07

    New products

    Pellets become film, bags and other products in the group’s plants, matched to each application’s specification.

    Film · bags · products
  7. 07 / 07

    Back to market

    Products are packed and shipped to customers in Indonesia and export markets. Then the loop starts again.

    Indonesia · export

On the floor

The people behind
every loop.

The loop runs because of the teams who sort, run the lines and check the output every day.

An operator on a bag-making line
Production lineBags
A worker arranging plastic bags
PackingBags
A worker handling material in the processing area
Material handlingRecycling
A worker between stacks of pellet sacks
Pellet storeRaw material
An operator at a steaming extrusion line
ExtrusionRecycling
A bag production hall seen from above
Production hallBags
A forklift operator in the warehouse
WarehouseLogistics
An operator cutting plastic bags
Bag cuttingBags
A truck between bales of used plastic
Bale yardIncoming material

Milestones

Steps
towards circular.

Part of the group’s story since 1980. See the full history

  1. 1998

    Mekar Plastik

    The Ruco brand launches for more economical products, with recycled material as part of its range.

  2. 2003

    PT. Cave Sumber Berkat · CSB 1

    CSB 1 opens as a plastic recycling facility, turning used plastic back into pellets.

  3. 2012

    PT. Cave Sumber Berkat · CSB 2

    Compounding, masterbatch and additives support material use across the group.

  4. 2021

    PT. Cave Sumber Berkat · CSB 3

    Approved in the H&M Code of Conduct audit, which also assesses environmental impact.

  5. 2023

    CSB 1 & CSB 3

    Recycled Claim Standard (RCS) certification for processing and using recycled material.

  6. 2025

    PT. Cave Sumber Berkat

    A 1,350.18 kWp rooftop solar plant is inaugurated on 28 April 2025 with Suryanesia.

  7. Today

    Cave Mekar Group

    Combined rooftop solar of 1,946.47 kWp at CSB and Mekar Plastik. More than 4.5 GWh generated and used on site.

Solar energy

Roofs that
pull their weight.

Solar panels on the roofs of the CSB and Mekar Plastik plants supply power for our own production. Together with recycling, energy from the roof is part of how we make things.

The sun moves from morning to evening and the solar panels light up with its intensity. 06:0012:0018:00 06:00
1,946.47kWpcombined installed capacity
4.5GWh+electricity generated and used on site
1,350.18 kWpPT. Cave Sumber Berkat596.29 kWpMekar Plastik
Solar panels on a factory roof seen from the air
Rooftop solar · CSB
Technicians walking across the roof between solar panels
Video · 1 minute
Technicians installing solar panels on the roof

Solar photos and video: PT. Cave Sumber Berkat with Suryanesia.

Sustainability at CSB

FAQ

Questions
about circularity.

What does circularity mean at Cave Mekar Group?+

Used plastic does not end as waste. PT. Cave Sumber Berkat sorts, washes and melts it into recycled pellets, and plants within the group turn those back into products. More than 250 KT of plastic has been recycled since 2003.

Which plastics are recycled?+

Among others PP, PE, HDPE and GPPS. The recycling operation handles the group’s own production scrap as well as material from outside sources. Our team confirms available types and grades.

How large is the group’s rooftop solar?+

A combined 1,946.47 kWp: 1,350.18 kWp at PT. Cave Sumber Berkat and 596.29 kWp at Mekar Plastik. More than 4.5 GWh has been generated and used on site for production.

Can I order products made with recycled material?+

Yes, we can discuss it. Virgin or recycled material is chosen based on the application and product characteristics. For certificates such as RCS, ask the relevant company for scope and validity.

Have material
or a product in mind?

Tell us the plastic type, volume and application. Our team connects you with the right company within the group.

Talk to us on WhatsAppSee group capabilities